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Removing/Setting Crown Race without special tools?

114K views 40 replies 31 participants last post by  silentG  
#1 ·
Anybody have any tricks/tips for removing and setting a crown race without special tools? I'm a noob to this, but I'm pretty confident that you can do this without damaging the fork.
 
#4 ·
^ You're thinking headsets, that does work fine for headsets.

A sharp knife works a little better than a screwdriver, it gets more surface under the race to pry it off. You can tweak the race and gouge up the fork with a screwdriver pretty easily, but it does work if you're careful. I prefer using a knife.
 
#10 ·
^ You're thinking headsets, that does work fine for headsets.

A sharp knife works a little better than a screwdriver, it gets more surface under the race to pry it off. You can tweak the race and gouge up the fork with a screwdriver pretty easily, but it does work if you're careful. I prefer using a knife.
You are correct. I missed that.

I removed a crown race with a screw driver. The advice above is correct. I would add, a dull knife works better than a screwdriver to start the job.

Tap in the knife between the fork crown and the race to get the it up the steerer enough to slip in a screw driver. Otherwise, you may scratch the paint on the fork crown. Tap the race off, do not pry it by twisting the screw driver.

Use grease to install a new race.
 
#5 ·
I use utility knife blades and a small hammer. I put the utility blades in by tapping them with a hammer, on opposing sides of the crown. Then I create more space by stacking them on top of each other...Works great and they are very thin and flexible..unlike hardened screwdriver tips which can snap easily.

Image
 
#7 ·
To set a crown race, get a bit of 4x2 longer than the fork vertical, and put the base of the crown on top (so the dropouts don't touch the ground).

Next, put the race on the fork, then get two smaller bits of wood (1x2, 12 inches long or similar). Hold them with one hand with each resting on the race with the steerer in between. (Gently) whack the ends alternately with a hammer. It will seat the race perfectly without warping as the wood will deform before the metal race.

Hope this makes sense, will try to get photos if needed.

C
 
#11 ·
If you do go the screwdriver route, try to alternate tapping on each side, so that you slowly work the race up evenly. Also, be careful not to drive the screwdriver into the steerer tube, especially if the ST is aluminum. I've seen someone gouge one to the point where it looked unsafe (potential stress riser) to ride.

-D
 
#13 ·
Screwdrive rto remove, PVC pipe to install.

Get a length of PVC that is a couple inches longer than the steerer.
Set the crown race by hand, put the PVC pipe over the steerer, turn the fork upsidedown and by grabbing it by the crown or stanchion tubes slam (carefully) the PVC pipe/steerer on the floor until perfect flush.

No potential damage to anything on the fork or crown race.
 
#15 ·
Use a little household or kitchen torch to heat up the race. This will make it expand and very easy to remove or install. Clean and fast.

Not to much heat, wear gloves and use pliers to hold. No joke!
Not a bad idea heating it up, not sure I like the idea of torching my fork though. A malet and putty knife have worked well for me as well. Need a much larger PVC pipe for the larger 1.5" steerer though
 
#27 ·
Honestly the the pvc pipe is the easiest, most damage proof way I've ever used.
I agree on the PVC pipe. That is also what I use to install a crown race. I am referring to removing the crown race with a brass punch.

I remove the crown race with a brass punch. Since brass is softer than steel, it will not mess anything up when removing.
 
#31 ·
Yup, I use the utility razor blades until I can get a flat blade driver in there, then use the razor blade to protect the crown as I lever the race off, little by little. No marks on the crown and race...and use the screw driver to tap in the razor blades.

Used to use 2x4s to set race, but recently paid a visit to Home Depot for some PVC...$1.50 later, setting crown race is a 15 sec job. :D
 
#33 ·
Yup, I think most of the headset guys have figured out split races are the way to go, especially with all the screw ups bashing away with a hammer and screwdriver. This thread has been entertaining if nothing else...

Have FUN!

G MAN
 
#35 ·
Yes old but useful thread. After scratching my head on how to get off the bottom pressed bearing race I decided search was my friend. The advice about the razor blade (used the blade from a utility knife) was the trick, warmed the race up just a bit with a torch and a few taps of the hammer on the blade jarred it loose. When I put it back on I heated it back up and it just dropped into place.
 
#36 ·
Had luck with the techniques described here last time I replaced a fork, but not so much today.

Was trying to remove the old race from my son's fork, but instead of sliding underneath the crown race the blades just chipped / dented (even tried heating up the race).

Any additional tricks to try, or should I just give up and take this one in to the shop?