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Installing internal dropper in frame with no internal routing (drilling)

15K views 4 replies 3 participants last post by  upoverdown  
#1 ·
Hey everyone,
I'm new to this forum....I have a Niner One 9 Hard Tail 29er that I want to install a dropper post on. I got an internal dropper from a friend (he upgraded) and I want to install it on my bike. There are no internal routings and I am thinking of drilling a hole in the bottom portion of the seat tube to route the cable through. Has anyone done this or can shed any light on it? A new external dropper is expensive and I'm wondering how much this would affect the frame. The frame is aluminum so it's softer so I'm wondering if any damage can be done locally around the hole from stresses or if would cause any issues later. I've read some posts online about people doing it but I don't think the frames were aluminum. Link to bike below. It's been modified, now has Shimano drivetrain 1x10.

https://www.vitalmtb.com/product/guide/Bikes,3/Niner/One-9-Singlespeed,12259
 
#2 ·
Lot of folks have done it. I did it on my aluminum frame. I ovalized the hole and filed down all the sharp edges. You can also put a rubber grommet in there to protect the cable. No problems so far.


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#3 ·
Thanks, how big of a hole did you drill compared to the cable and also how far above the bottom bracket? I'm assuming high enough to keep a higher radius of the cable as it turn up from the down tube to the seat tube.
 
#4 ·
I think my drill bit was a bit bigger than the 5mm cable housing then I worked the drill up and down until it had an oval shape. And yes, about 3-4" above the BB or whatever kept the bend in the hose pretty gradual for its run up the down tube and also to keep the hole away from the welds in the BB area. I also took the seat post out and turned the bike upside down while doing it so the shavings didn't drop down into the BB shell/bearings.
 
#5 ·
Following. What size dropper? and frame size are you working with. I have a medium niner EMD that id love to install a dropper on. If you proceed could you post your progress? Thanks.
 
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