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Gravel Bike: Violent shaking/vibration on fork during fast downhill while braking

1K views 32 replies 20 participants last post by  DYORD  
#1 · (Edited)
I recently experience violent vibration on my fork. Too violent, can't hold a grip on my hood. The road is paved but a little rough. I would surely anticipate the roughness... but not the vibration on my hood. Checked the headset, front hub/bearings, front rotor, brake caliper. There's no play or even a tiny wiggle.

What's going on?

My gravel bike is a Velo Orange Pass Hunter with Rodeo labs Spork carbon fork.
DT swiss 350 hub
Shimano GR400 caliper/pads.
Shimano RT86 160mm rotor

Never experienced it before.

I probably didn't use the bike for more than 3 months... everything was solid then.
 
#3 · (Edited)
I recently experience violent vibration on my fork. Too violent, can't hold a grip on my hood. The road is paved but a little rough. I would surely anticipate the roughness... but not the vibration on my hood. Checked the headset, front hub/bearings, front rotor, break caliper. There's no play or even a tiny wiggle.

What's going on?

My gravel bike is a Velo Orange Pass Hunter with Radiolabs Spork carbon fork.
DT swiss 350 hub
Shimano GR400 caliper/pads.
Shimano RT86 160mm rotor

Never experienced it before.

I probably didn't use the bike for more than 3 months... everything was solid then.
How tall are you? It sounds like what we call "death wobble," and it's terrifying. Large light frames can get into harmonic resonance. I experienced it once descending from Mt Hood Meadows on a rough, paved road and swapped wheels, thinking it was that. The bike was a light alloy Cannondale Synapse, 63cm frame (XXL).

Another possibility is a headset problem, but you'd especially experience that while braking, or a warped rotor but you'd probably hear that 'ping' while not braking.


One technique I've heard to eliminate it while it's happening is to stop pedaling, try to clamp the top tube with both knees, and brake with both brakes but try to brake with a harder jab to the front (without resulting in an endo, of course).
 
#7 ·
I would clean the rotor by scuffing it with an abrasive pad. Realign the caliper. Bed the pads in again. Bedding in burns the oil out of a thin layer of the new pad. This dry layer then works it's way down though the pad with regular use. The oils may have soaked back up from the bike sittting? I don't think the Icetechs are the problem. I find they vibrate much less than other rotors. Maybe new pads. basically a reinstall.
 
#10 ·
Yes... the vibration defenitely goes away when i let go off the brakes..

Yes.. vibration makes the fork flexes back and forth. It's a carbon fork.. i just hope there's no crack or integrity issues. I've rode with it on rocky trails, gravel, mud.. but i don't ride it as bad as MTB.

But I will check the rotor and the pads. Will try to clean it.. then i will see.

Thank you for all the response.
 
#11 ·
But I will check the rotor and the pads
The very first thing I'd do is lift the wheel off of the ground, spin it and watch for rotor runout. If that looks good, grab yourself a micrometre, and work your way around the entire braking track checking for deviation in thickness. If it passes those two checks, throw it away and buy a new rotor and pads.
Edit -check for wear/free play in the wheel bearings too
 
#12 ·
Harmonic resonance, someone else said it. It can be due to bad bearings, but if all bearings check out, it's an interaction between the brake system and the structural support, most likely the fork. Hard to ever know for sure, because changing a rotor, or mount, or fork, isn't a foolproof way to fix it, but you have to somehow "break" that frequency propagation.

I had a carbon fork that was just too flimsy for bigger brakes on downhills. I would use the bike for hill climb training and for that I needed a big rotor for the downhills...but the fork was just too flimsy to support it.
 
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#13 ·
Check the easy things first.

Check the brakes, its likely the interaction between pads and rotor. Make sure things are straight and the surfaces are clean and rust free. As the bike has been sitting, it might be time to have the brakes serviced (bleed).

If you're running tubeless, your sealant might have dried up and taken your wheel way out of balance. Consider pulling the old sealant out, and replacing it new stuff. An out of balance wheel might not be a problem at slow speeds but once is spinning fast (like racing down a hill) and it will feel like all hell is braking loose.

Make sure ALL your bolts are torqued to spec. I've had a death wobble on a road bike that was fixed by tightening the front axle to 12Nm. It felt fine when checked by hand, but the torque wrench corrected the issue. Make sure all the bolts are tight as they should be, including the headset, stem, axle, etc... The bike has been sitting and you never know.


Let us know how you and your bike are getting on...
 
#16 ·
Something to try if none of the above works (simple stuff first).
If you can, roll down the hill to get your speed up, then brake on the flat and see if it's speed related, or incline related. The incline may be taking the trail out of the bike. An angled headset may help.
Read some articles at Rene Herse. They're all about gravel, and get into rim brake vs. disc brakes on rigid forks. They used to favor rim, but now have forks that work with discs. I don't think you're the first one to have this problem.
RH are the experts on gravel bikes, see what they say.
 
#17 · (Edited)
Here's another thing to consider. Going down hill for long distances the brakes may be getting hot enough to bring the oils up out of the organic pads and contaminate the brakes that way. I had this on my ebike and had to go to metallic pads. But this can be risky on small lightweight hydraulics. The Icetech rotors do help a lot. Shimano offers metal pads with heatsink for those. For hills I would get those.
L04C-MF
 
#24 ·
With this guy's description (and I've had it happen before), I can't imagine it's anything but the resonance issue. The question is why, which is sometimes easily figured out with a loose part/bearing, or sometimes not, because it's the flex of the parts being at the same frequency as the vibration.
 
#26 ·
I've had a similar thing on my gravel bike. It sometimes is triggered when braking on rough surfaces. The frequency is way too high to be a warped rotor or wheel issue.

Even though I came feel any headset play, taking it apart and putting it back together seems to help for a while. I'm tempted to try expoxying the expansion bung into the steerer in case that was loosening slightly.
 
#25 ·
The original description said the bike was previously fine and only showed this problem after sitting for 3 months. Parts don't come loose or become more flexy when sitting idle. Plus he said he checked all the external hardware torque. I still suspect air in the brake line. That can cause pulsating when the brakes are engaged.
 
#28 ·
Try running the headset preload just a little on the tight side. The bottom bearing is always loaded, but some preoad can keep the top one loaded too. If R&R helped that may be the change. Maybe check that Carbon fork for a hidden crack inside the headtube. A growing fracture there could allow the preload to diminish slowly until it breaks.