ustad said:
3 of us are flying SouthWest to Las Vegas on a mtb trip to Utah & taking our bikes.
SouthWest seems to have size restrictions on cases as per
http://www.southwest.com/travel_center/baggage.html
we r thinking to carry disassembled bike - the frame+handle bar etc in one box and the wheels in a different box to deal with the luggage size restrictions.
any suggestions in this regard r appreciated.
If you have two boxes for the bike, where are you going to put your clothes and other stuff? You only get 2 check-through bags, and carry-on size is pretty limited. If everything else fits in the boxes with the bike parts, it may work. I don't know anyone who has done it that way.
On that page it says that oversized items (like a bike in a case) are accepted for an extra charge. Most folks that fly with bikes are pretty resigned to the fact we have to pay extra for our toys. Fees and enforcement vary. I recently flew out to ND with my bike in a case and was only charged one way, though the stated policy was to charge each way. United's fee was $80 each way, but some friends last year traveled on Southwest were only charged $40 each way.
IMBA and NORBA have agreements with some airlines that if you book through a specific agent, your bike flies free as one of your two pieces of checked baggage. However, the number of participating airlines has dwindled in recent years, some folks complain the fares aren't as good, and if you already have your tickets, it's too late to use this option.
I highly recommend borrowing or renting a hard-shell travel case. I traveled for years using cardboard boxes, and never had any serious problems, but I've heard horror stories from other folks.
My usual strategy is to pack a large backpack with my clothes as one check-through and check the bike in a travel case. The backpack frees up a hand for towing the case through the airport. Critical (but non-threatening) items, like helmet and shoes, go in my carry-on. I used to carry on my pedals, stuffed into a sock to keep them from contaminating my clothes. In the post 9/11 world, this was seen as a potential weapon.
If you need guidance on the details of how to pack your bike, use the search function. There have been several posts on this topic, and what you need is probably out there already.
Have fun!
Kathy :^)