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Wear level on cassette?

1072 Views 17 Replies 9 Participants Last post by  Gerrilla
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This is the Powerglide II cassette on my '04 Charger (with a chain that will be replaced, as soon as parts arrive).

I used the Sheldon Brown chain wear measuring technique, and found that my chain has stretched, on the 12" mark, just about 1/16 of an inch. Taking heed from his seemingly well informed advice, i've ordered new chains. I cleaned up the cassette as best as i could at the moment, and it looks to me like it isn't hurt enough to replace... at least i'm hoping.

So, my question boils down to, do you think i can let the cassette slide for the time being, and it not have any ill effects on the rest of my drivetrain?



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I can't tell by looking.

When I put a new chain on a bike, I expect an immediate improvement in shifting. Or at least no difference. If it gets worse, I pick up a new cassette.
I'm no wrench, but the teeth on your cassette don't look too rounded off/pointy so I would guess you are OK.

How often do you replace your chain? Most folks with whom I ride swear by replacing it at least once each season.

I went two seasons once and had to replace the cassette. Of course, how often and how far you ride also enter into the equation.
You have a missing tooth on the top right... Probably not a good thing.
rcpro8 said:
You have a missing tooth on the top right... Probably not a good thing.
Always a black sheep in the family for cassettes. :p
rcpro8 said:
You have a missing tooth on the top right... Probably not a good thing.
Maybe not. A lot of cassettes are made that way to assist shifting.

Buy a new cassette. It looks like your smaller cogs have a fair amount of wear on them. A new chain on a half worn cassette will actually shift worse than if you continue using the old chain.

If you go ahead and put the new chain on it will shift normally on the cogs that are not worn so much but it will try to jump off of the worn cogs. Kind of like it's trying to shift by itself. No amount of cable adjusting will help either.

I suggest that you try it anyway just so you can experience what I'm talking about.;) But don't ride it too long like that or you'll mess up the chain. Or just don't use the gears that it's skipping in.:) Just kidding

I usually replace my chain and cassette every year. Although after a year it looks a bit more worn than yours. But not a whole lot worse. Along with the chain and cassette, I also replace the short piece of shifter cable housing that connects the frame and derailleur. It wears out fast because of the sharp bend and clogs with mud often. Many hard to find shifting problems are caused by that little piece of cable housing. It also gets beat up by trail debris.
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AndrwSwitch said:
I can't tell by looking.

When I put a new chain on a bike, I expect an immediate improvement in shifting. Or at least no difference. If it gets worse, I pick up a new cassette.
Time will tell! I hate waiting for a box of goodies to arrive... :madman:

hdparrish said:
How often do you replace your chain? Most folks with whom I ride swear by replacing it at least once each season.

I went two seasons once and had to replace the cassette. Of course, how often and how far you ride also enter into the equation.
This is the stock chain. I purchased the bike used, *very* lightly used, and it doesn't have a lot of miles on it... maybe 3-400 from my usage at the most, and i can't say about the previous owner, however the original tires looked nearly new, and the chain still had factory lube on it. The owner said there were roughly a dozen or so pleasure rides on it, and that appeared correct to me.

Anyway, the reason i'm replacing it, is because i was too damn lazy to do any preventative maintenance, bluntly. I used this bike for commuting over this past summer/fall, and it resided locked to a handrail outside for 10 hours a day, over the span of 3ish rainy months. Its condition just got whittled away by dirt buildup and use with little lube, which obviously contributed to it's premature wear. It doesn't look corroded, has no stiff links, or any other issue that i've found, other than this measured 1/16" wear (and being dirty as all hell!). It was starting to squeak just before i stored it for the winter. I knew it was dry.

Originally i was just going to buy a chain cleaner and keep on chugging, but Chain Reaction had some nice deals on chains, so i just bought 2 new ones. Sheldon Brown's site recommends replacing them @ 1/16" wear, so, why not. Sounds good to me.

rcpro8 said:
You have a missing tooth on the top right... Probably not a good thing.
It looks like it, but i think you may be looking at the downward reflection on the granny gear, of the second sprocket... I had to stare at it for a while, as i didn't remember seeing any obvious damage to it, as i was cleaning it earlier. It has a mirror finish, even with the mediocre job i did with wiping most of the crud off. All the spotty dandruff looking stuff is lint from the old rag i was using.
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You're certainly not going to hurt anything by replacing the chain. I don't see the missing cassette tooth another mentioned, but I'm no wrench.

One thing I will advise you against is leaving your bike to the elements. Bad, bad owner! Moisture is a bike's No.1 enemy.

As for the squeaking, are you sure it's not your bottom bracket? If you've been leaving your bike out in the rain, there's a very good chance moisture could've gotten into your BB.
hdparrish said:
One thing I will advise you against is leaving your bike to the elements. Bad, bad owner! Moisture is a bike's No.1 enemy.

As for the squeaking, are you sure it's not your bottom bracket? If you've been leaving your bike out in the rain, there's a very good chance moisture could've gotten into your BB.
It's always stored inside, if at all possible. There was no available storage for it at my previous job, which is why it was left to fend the elements by itself. I couldn't afford cabs to and from every day, so this is what i depended on.

The squeaking is definitely the chain/derailleur pulleys. It has the rattley, "many moving parts" sound, kinda like an old worn out dozer tread. When i freewheel it backwards, i can hear the chain making a racket. I intend on checking/cleaning/regreasing all bearings and moving parts before the season begins, im just waiting on another paycheque or two, for the appropriate tools and other miscellaneous bits & pieces for a complete rebuild.
I have another bike I use for commuting. I picked it up on Craig's List for $100 - it doesn't take much, but it's better for the purpose than my MTB because it's a road bike, and I keep it set up with skinny tires and a rack and fenders. It also means that none of my nice bikes are the ones that stay locked outside in nasty weather and are exposed to theft or vandalism.
AndrwSwitch said:
I have another bike I use for commuting. I picked it up on Craig's List for $100 - it doesn't take much, but it's better for the purpose than my MTB because it's a road bike, and I keep it set up with skinny tires and a rack and fenders. It also means that none of my nice bikes are the ones that stay locked outside in nasty weather and are exposed to theft or vandalism.
I'll be keeping my eyes open for one!
Here is the method I use for measuring chain and cassette wear.

Chains - measure out 24 links (as you did). The following measurements are a good guide.

12 to 12 1/16 inch - chain is good. No replacement needed unless very rusty
12 1/16 to 12 1/8 - chain is worn, in fair condition but recommend replacement
12 1/8 and up - chain is worn, and installing a new chain has a high percentage of inducing chain skip. Cassette and possible chain rings would need replacement.

You should be able to get an approx 3:1 ratio of components. But YMMV.

3 chains to a cassette, 3 cassettes to a set of chain rings. Chain rings can develop wear faster, if only using one the majority of the time. I've worn out middle chain rings before cassettes before due to the fact that I spend almost all my time in the middle ring.


What I would do is install the new chain you have ordered and go ride the bike. If it shifts great and doesn't skip, your good to go. If it does skip, double check your adjustments and replace the cassette if needed.
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If your chain is stretched only 1/16" over 12", and it is the first chain, your cassette is most likely fine. Just replace the chain.

EDIT: OOPS, just realized he asked this question 4 months ago.
Just asked yesterday afternoon! Thanks for the input though.

This is what i was thinking, but it's always nice to have a collective opinion.
mmik said:
nope he JOINED 4 months ago. :p
Don't listen to me:madman:
Gerrilla said:
Just asked yesterday afternoon! Thanks for the input though.

This is what i was thinking, but it's always nice to have a collective opinion.
Please report back with your findings as I have never had a cassette last more than one chain. There would always be at least one cog that would skip.
Keep in mind that if you ride mostly sandy conditions and you ride a lot, say 4 or more times per week, you can easily grind up a couple of drive trains per year. Nothing kills a drive train faster than sand and a little water, or wet chain lube. - they don't call it grinding compound for nothing. LOL

I once wiped out a chain, cassette and a middle ring in about 4 months from riding sandy trails exclusively. Now, I only visit that trail system a few times per year.
bigbeck said:
Please report back with your findings as I have never had a cassette last more than one chain.
Chain is on, shifts well, no skipping or problems of any kind, so it seems. Seems fine, guess the cassette is healthy.
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