A few words from the resident marzocchi hater.
That "looseness" you feel is the the bushing play. Marzocchi gets that buttery smooth initial stroke by having looser bushings then the other companies. If you take your front wheel off and take one fork leg in each hand and squeeze and pull them ever so slightly in and out you will feel the play. I've owned 3 66 forks and they all had that slight play out of the box. It only seems to be at the top of the stroke so if you run a little more sag (less air preload) the top out loosesness seems to lessen. I thought the knob on top of the right leg was rebound?
That "looseness" you feel is the the bushing play. Marzocchi gets that buttery smooth initial stroke by having looser bushings then the other companies. If you take your front wheel off and take one fork leg in each hand and squeeze and pull them ever so slightly in and out you will feel the play. I've owned 3 66 forks and they all had that slight play out of the box. It only seems to be at the top of the stroke so if you run a little more sag (less air preload) the top out loosesness seems to lessen. I thought the knob on top of the right leg was rebound?