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Discussion Starter · #1 · (Edited)
I emailed bikesdirect but I wanted to see if I am just missing something. The headset has a pop/creak and you can see the movement that goes with it in the cane creek headset. Is there an adjustment for this or is it just bad and I need a new one? Ill try to post up some video of it.

 

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That does not sound good , are you sure the cups are installed properly . If they are I would suggest that the headset may be damaged somehow . I remember some posts about headsets having to be replaced , so t maybe a continued issue that has manifested itself in yours . No worries though , Mike will make it right .
 

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Discussion Starter · #3 ·
I believe the cups are installed correctly I'm not a bike builder and they were installed from the factory. But I can see anything that would suggest they are not installed the right way.
 

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Discussion Starter · #7 ·
Well just as an update Mike has been emailing me all day about this and been EXTREMELY helpful! We tried a couple of things and while it improved the situation nothing cured it totally. It looks like I might have overtightened it when installing it. Took it to the LBS today and they were not really any help they just told me it would be $75 to replace it... go figure. Mike decided that even though it may have been my fault (it also could have been defective?) he would send me out a new one first thing in the morning. The local LBS said they would charge $20 to replace it since I don't have the press to take the old one out. I think that is fair.

Thanks Mike for all the help!
 

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subspd said:
It looks like I might have overtightened it when installing it. Took it to the LBS today and they were not really any help they just told me it would be $75 to replace it... go figure.
Did you want the bike shop to replace it for free ?
 

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I've removed the pressed cups myself several times. Get a large flat edged screwdriver and work your way around the cup, a few gentle taps at a time, working form the opposite side of the tube. Watch for it to move out and then move to the opposite side. Slow and easy is the key. To install the new ones, use a block of wood, line up the new cup and tap it in. Pretty easy job if you take your time.

You can also make a simple press tool for a few bucks in parts at the hardware store, here's how http://www.instructables.com/id/Install-a-headset-in-a-bike/
 

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Discussion Starter · #10 ·
AZ.MTNS said:
Did you want the bike shop to replace it for free ?
No. And I have no Problem paying them to do the work. I was just saying they couldn't tell me if it was damaged or not or why I had the problem. All they did was offer to replace it. I was just trying to get some idea if I had damaged it by overtightening it or if it was defective. Nothing against any LBS...
 

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Discussion Starter · #11 ·
Starkonian said:
I've removed the pressed cups myself several times. Get a large flat edged screwdriver and work your way around the cup, a few gentle taps at a time, working form the opposite side of the tube. Watch for it to move out and then move to the opposite side. Slow and easy is the key. To install the new ones, use a block of wood, line up the new cup and tap it in. Pretty easy job if you take your time.

You can also make a simple press tool for a few bucks in parts at the hardware store, here's how http://www.instructables.com/id/Install-a-headset-in-a-bike/
Thanks for the link I wouldn't have a problem putting a new one in I just don't want to damage anything taking the old one out...
 
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